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Random Wire Review 103: August 16, 2024

Restomod for AllStarLink audio interface, two inexpensive multimeters, XHDATA radios, a simple inline switch solution, WisMesh Pocket replacement, and another Ten-Tec Scout 555 radio!

The audio podcast for this issue of The Random Wire dropped two days ago and is available on most podcast services and on Substack at:

https://www.randomwire.us/p/random-wire-reflections-for-issue-b37

Also, please note that links below ending with an asterisk are affiliate links. Purchasing through those links doesn’t cost you more and I get a tiny amount to help offset some of my costs in crafting The Random Wire newsletter and podcast for you. I appreciate your support.

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CONTENTS

1. AllStarLink Audio Interface “Restomod”

     1.1 What is a restomod?
     1.2 Parts

2. Tools

     2.1 Two inexpensive multimeters purchased
     2.2 Comparing the two multimeters

3. XHDATA Radios

4. Random Observations

     4.1 Hams talk about their equipment
     4.2 Cell phones, automatic gain control, and audio quality

5. Security

     5.1 0.0.0.0 Day bug
     5.2 Multilayered attacks

6. Miscelleneous

     6.1 Inline switch (DC)
     6.2 Replacement WishMesh Pocket arrived
     6.3 New-to-me Ten-Tec Scout 555 on the way

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1. AllStarLink Audio Interface “Restomod”

1.1 What is a restomod?

First, let me describe what I mean by the word restomod? Resto refers to restoration, implying older, vintage equipment. Mod is for modification, but also think “modern.” Restomodding is the process of converting an old piece of equipment so that it has modern capabilities, making it function like something new while retaining the outward appearance of the original.

Wikipedia refers to restomod in the context of automobile restoration:

Restomod: Classic cars that combine original exterior styling with modern applied technologies (such as new suspension, wheels, transmission) or modern interior features (multimedia, etc.) for comfortable everyday use.

For this amateur radio project, I am restomodding a Kenwood PC-1A Phone Patch Controller case to function as a modern AllStarLink radio-less audio interface.

1.2 Parts

There are some new parts added to the list previously described in Random Wire Review issue 102. Listed below are the parts and supplies for this build…so far! (If there is an asterisk beside a link, that means it is an affiliate link.)

So far, I’ve removed the following items from the PC-1A case: the original board from the PC-1A, a front panel switch, a real panel plate, and the power cord. Still left mounted are: the 8-pin microphone connector, a VU meter, two potentiometers on the front panel, a sliding switch on the back panel, and another potentiometer on the back panel.

Amplifiers

I did find a few of these items in my parts bins. The LOSC-brand PAM8406 board is one I picked up a few years ago. And it turns out I have a baggy full of XL6009 buck boosters.

Quarter for scale, buck booster (middle), PAM8406 board (right)

The PAM8406 board can be configured as a Class D amplifier or a Class AB amp. The defaults on the board are (a) Class D amp, (b) shutdown disable, and (c) mute disable. All those are fine so I won’t have to change the defaults. The marks that look like fingerprints on the bottom of the board? That’s how it came from the overseas vendor!

As I started to fiddle with how the PAM8406 board would fit, I discovered that the board is so long that it interferes with the second potentiometer hole in the front of the case. Instead of using the board I already have, I ordered a couple of these small units: NOYITO PAM8406 Digital Amplifier Board 5W 5W Dual Channel Stereo Audio Module*

These smaller PAM8406 amps arrived yesterday. Here are two photos:

Size comparison: LOSC PAM8406 VS. NOYITO PAM8406
Closeup of NOYITO PAM8406

I have to confess that the LOSC-brand board looks stouter than the tiny NOYITO board. Maybe it’s the two electrolytic capacitors on the LOSC board that give this impression. Looking at the lack of those caps on the NOYITO board makes me think I might need to consider electrolytic capacitors with the NOYITO board.

Potentiometers

This should give me room to use two 5KΩ potentiometers on the front panel. A fallback would be to put one of the potentiometers on the back panel and use that location for adjusting microphone gain, but that is less convenient than having it on the front panel.

5K ohm potentiometers

I think it makes the most sense to put the potentiometer for the PAM8406 amp in the RX GAIN position. This would control volume to the external speaker. The TX GAIN position would have the other potentiometer to allow microphone gain to be boosted through the MAX9814 board.

At this point, I removed the original pots from the PC-1A front panel to make it easier to see the positions I’m describing: RX for external speaker volume and TX for microphone gain.

PC-1A front panel

The original potentiometer knobs fit the modern pots well enough so I’ll try to use them to help maintain the illusion of an original device. The new 5K pots fit well in these two holes.

Capacitors

I’m out of electrolytic capacitors. I could use one on the 8-pin microphone connector and another on the feed to the VU meter. Capacitors should help smooth out the operation of these devices. I ordered an assortment so I won’t run dry:

Capacitor assortment

I haven’t yet sketched out how to put all the pieces together but I’ve been making audio notes while I drive. Talking about it helps me think through how the components will work together.

2. Tools

2.1 Two inexpensive multimeters purchased

I think my halfway decent multimeter is in storage somewhere so I did the unthinkable — I drove to my local Harbor Freight and bought a new multimeter. Why would I do such a thing? Convenience, pure and simple.

The Ames Dm1000 looks durable and comes with a case. For my general use (household and vehicles) it is probably more meter than I need. For amateur radio work, it should be sufficient for most tasks, even if measurements prove to be a bit off.

AMES DM1000 multimeter

There’s no telling how accurate, precise, or durable this multimeter is. For tool reviews, I often turn to the ToolGuyd but for the DM1000, that site has little meaningful information. The DM1000 is alleged to be a rebadged Uni-T UT61E, a meter that gets decent reviews.

Could I have done better? Certainly. Was there a convenient place to just pop in and buy a reasonable multimeter? Not really. Harbor Freight met my requirements today.

I’m sure I’ll hear some comments about trusting anything from Harbor Freight. I’ve certainly had that opinion in the past. Today, though, as I examine this device, I feel like the overall quality is a bit better than in years past, at least with some thoughtful examination of the products by the shopper.

Despite that just-stated disclaimer that I feel better about Harbor Freight, I also ordered a less expensive (read that as: cheap) multimeter for overnight delivery. This one may live in the pickup truck: KAIWEETS Digital Multimeter TRMS 6000 Counts Voltmeter Auto-Ranging Fast Accurately Measures Voltage Current Amp Resistance Diodes Continuity Duty-Cycle Capacitance Temperature for Automotive* This particular item is part of a deal that includes a wire stripper. One can never have too many wire strippers!

Kaiweets multimeter and wire stripper combo

Unlike the Ames multimeter, the Kaiweets device does not come with a case.

Kaiweets box contents

2.2 Comparing the two multimeters

Let’s take a look at the physical characteristics of the two devices: the more expensive Ames DM1000 ($70) and the cheaper Kaiweets HT118A ($40). I’m not equipped to opine on the accuracy, precision, or reliability of the units.

The Kaiweets unit takes two AA batteries, accessible through a panel on the back of the device. A single screw secures the door to the battery compartment. The Ames device is similar except it takes a single 9-volt battery.

Side by side: Kaiweets and Ames multimeters

The form factor and size are similar for the Kaiweets HT118A and the Ames DM1000 devices. However, the Ames device weighs more than (half again as much?) as the Kaiweets. Frankly, the Ames meter feels solid and the Kaiweets feels cheaper, as in lighter in weight and more “plasticky.”

The wire leads for the probes are not the kind that seem to adhere to each other. Leads that stick together drive me nuts. The insulation on the Ames probe leads feels a little more rubbery and substantial than with the Kaiweets device. Both sets of leads are adequate. Both devices also come with a temperature measuring probe.

The main dial control functions fine on both units, but the dial on the Ames device is simpler and less crowded. To my eyes, the dial on the Ames meter is easier to read.

Displays on

The displays are quite readable for both devices.

Displays backlit, multimeters propped up on integrated stands

Here the devices have backlighting turned on and both are propped up using the integrated leg stand that pops out from the back of the device.

Both devices claim to be true RMS devices. Both boast max voltages of 1000V CAT III and 600V CAT IV. Both have a max 600mA fuse. Both claim to have 6000 count accuracy.

Interestingly, both devices have a non-contact voltage detection (NCV) feature. The two devices differ in how they display NCV detections. The Kaiweets device is simpler: turn the dial to the “NCV Live” position and hold the sensor at the top of the device near the suspected circuit. In the gallery below, you see that the light switch in the OFF position generated a different response (green indicator on the meter and L on the display) than when the light switch was ON (red indicator and H on the display).

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Tom Salzer

Tom is an Extra Class amateur radio operator licensed in the United States as KJ7T

Tom Salzer KJ7T